Customized Heliworm gearbox case study

Innovative customized Heliworm Gearbox Solution for Liqui Pack Systems Pvt Ltd.

1 . Client Overview

Liqui Pack Systems Pvt Ltd is specialized in advanced liquid packaging solutions. They encountered a unique challenge within their bottle filling station, which required an adaptable mechanism capable of handling bottles of varying heights.

2 . Challenge

Their bottle filling process lacked the versatility necessary for dealing with different bottle sizes efficiently. The existing system was unable to adjust to the varying bottle heights, leading to decreased productivity and increased manual adjustments.

2 . Challenge

3 . Objective

The goal was to engineer a solution that would introduce flexibility to the filling station while minimizing the need for manual intervention and various tools previously used.

4 . Approach

Recognizing the need for a customized approach, our strategy included:

We did analysis and conducted on-site research to understand the specific constraints and requirements of the bottle filling application.

Based on our findings we worked on drawings and designs that would enable a single & streamlined solution to the height adaptation issue. And remove their makeshift solution.

3 . Objective

The goal was to engineer a solution that would introduce flexibility to the filling station while minimizing the need for manual intervention and various tools previously used.

4 . Approach

Recognizing the need for a customized approach, our strategy included:

We did analysis and conducted on-site research to understand the specific constraints and requirements of the bottle filling application.

Based on our findings we worked on drawings and designs that would enable a single & streamlined solution to the height adaptation issue. And remove their makeshift solution.

5 . Solution

Our site visit and in-depth analysis helped us to design a solution of a Heliworm gearbox that could address the challenges faced by Liqui Pack Systems Pvt Ltd:

The Customized Heliworm gearbox was selected for its precision, reliability, and compact design, which made it ideally suited for the application at hand.

By integrating this single solution, we effectively eliminated the need for various other tools and mechanisms previously used to accommodate different bottle heights.

6 . Implementation

Upon finalizing the design, we facilitated the replacement and integration of the Heliworm gearbox into the existing bottle filling station with some modifications, significantly simplifying the process.

5 . Solution

Our site visit and in-depth analysis helped us to design a solution of a Heliworm gearbox that could address the challenges faced by Liqui Pack Systems Pvt Ltd:

The Customized Heliworm gearbox was selected for its precision, reliability, and compact design, which made it ideally suited for the application at hand.

By integrating this single solution, we effectively eliminated the need for various other tools and mechanisms previously used to accommodate different bottle heights.

6 . Implementation

7 . Results

The installation of the Heliworm gearbox resulted in a more adaptable and streamlined bottle filling operation. Liqui Pack Systems Pvt Ltd was able to increase productivity thanks to the reduced need for manual adjustments and the elimination of multiple tools. The new system improved operational efficiency and provided a single, elegant solution to a previously complex problem.

8 . Conclusion

This case study highlights our capability to deliver customized engineering solutions tailored to the unique demands of our clients. Our hands-on approach and innovative use of the Heliworm gearbox enabled Liqui Pack Systems Pvt Ltd to significantly enhance their packaging process.

7 . Results

8 . Conclusion